حلول التغليف حسب القطاع — مشروبات، زيوت، أغذية، كيماويات وصيدلة | الشركة

We configure the line around your can and your propellant system — one-component or two-component BOV changes the valve handling, the sealing and the entire machine layout. For suspensions we specify the filling mode and the valve type that keeps the particles evenly distributed. The documentation package is prepared for GMP and for your customer's audit before the machine ships, not afterwards.

We size the piston cylinder, the filling speed and the number of heads to your output, and set the servo stroke from your fill volume. Viscosity is the number that decides the machine: it sets the piston size, the sealing material and the dosing time, and it is also what tells us how often the wear parts need replacing. Where the product is heat-sensitive or aggressive, we insulate the tank and the pipework and specify the metallurgy accordingly.

We match the capping head to your cap and set the tightening torque on the servo drive. The machine is delivered with torque verification, so an under- or over-tightened closure is rejected at the machine rather than reaching your customer. For aerosol valves we verify the seal on every can and record the data with the batch record — that is what an auditor asks for first.

We set the charging pressure, the dose volume and the purge cycle from the can, the valve and the propellant you name — the three have to agree, and the valve manufacturer's charging table is what we work from. Where the propellant is flammable we supply the appropriate electricals and grounding, and the whole section is designed so a can that failed the leak test never reaches the filler.

We choose the labeling method that suits your bottle and your label, and we size the rollers to the bottle diameter and the label tension so the film does not wrinkle. The speed is matched to your filling line so labeling does not become the bottleneck. If you run several products, quick-change rollers are set up so a changeover takes minutes rather than a shift.

We set the sealing jaw and film tension for your pack geometry, and choose the tunnel temperature and dwell from your film specification — that pairing is what makes the film shrink tightly without clouding or burning the print. For vacuum packs we size the chamber and the pump to the product: a 400 g pack of meat and a 5 g pack of sachets need very different vacuum pumps, and getting that wrong is what causes the reject rate.

We size the carton magazine and the sealing heads to your pack format and set them to close without crushing the bottle. If the pack is heavy, the carton weight and the compression strength are matched to the load, and the line is integrated with the shrink wrapper and the palletiser so the whole pack is handled once. We also lay the line out around your pallet format, so the robot gripper matches your actual case rather than a standard one — that is where the real labour saving sits.

We set the aperture and the sensitivity from your product and the contaminant standard you have to meet, and calibrate the unit with traceable test pieces before shipment. The reject is integrated with the line so the pack is removed before it reaches the case, and the reject record is kept for your quality file — which is the evidence a customer audit asks for.

We set the nominal weight and the acceptance window to your legal tolerance and your container weight, and match the belt speed to the line so nothing is checked at the wrong rate. For multi-grade sorting we configure the number of channels to the number of grades you actually run — a filled container's weight changes with the fill level, so the machine reads weight after settling rather than during filling, and that is what makes the sorting accurate.

We set the X-ray voltage and the detection thresholds for your pack density and the contaminant sizes you have to detect, then calibrate with traceable test pieces before shipment. The reject is wired into the line and the inspection data is archived for the retrieval period your quality system asks for — the part that usually gets overlooked and fails an audit.

We match the auger size and the number of turns to your bulk density and target weight, and choose the feeder type — vibratory for free-flowing, forced for bridgeable products. A powder that clumps is a feeder problem, not an auger problem, and getting that distinction right is the difference between a line that runs and one that does not. Where the powder is hygroscopic we add a nitrogen flush and, where the container allows it, a desiccant placement.

We lay the line out around your product and your throughput, and the buffer between machines is sized so a short stop on one station does not stop the whole line. The changeover is designed to happen without a mechanic, because that is where the real labour saving sits — one operator covering several machines, not three people each standing at one. We also work out the utility requirements up front, so the line can be commissioned on the day it arrives.